Aluminum/Non-Ferrous Metals
Refractory Products for Aluminum
Plibrico is a major supplier of monolithic refractory materials for the aluminum industry. We were the first to introduce a complete line of non-wetting aluminum contact castable refractories. Our Al-Tuff® series of non-wetting refractory materials were designed specifically to provide an effective and economical solution for aluminum applications. The Al-Tuff series features products that are modified with a non-wetting additive for aluminum contact. The modified surface increases wetting resistance and reduces the potential for oxidation reduction.
View our Al-Tuff series for aluminum processing.
Al-Tuff Series
Conventional Aluminum Contact Castable Refractories
| Plicast Al-Tuff 27C | Plicast Al-Tuff 27C P |
| Plicast Al-Tuff 36 | Plicast Al-Tuff 40 |
| Plicast Al-Tuff C/G 25 |
Insulating Aluminum Contact Castable Refractories
| Plicast Al-Tuff LWI 20 | Plicast Al-Tuff LWI 24 |
| Plicast Al-Tuff LWI 28 |
Low Cement Aluminum Contact Castable Refractories
| Plicast Al-Tuff 65C KK | Plicast Al-Tuff 80 C KK |
| Plicast Al-Tuff 93 KK | Plicast Al-Tuff 3100 KK |
| Plicast Al-Tuff 3100 Special KK | Plicast Al-Tuff TSR Plus KK |
| Plicast Al-Tuff Y69B KK |
Self Flow and Shotcrete Aluminum Contact Refractories
| PliFlow Al-Tuff 3100 Special KK | Pli-Shot Al-Tuff 3100 Special KK |
| Pli-Shot Al-Tuff 3100 KK |
Aluminum Contact Dense Gun Mixes
| Pligun Al-Tuff 3100 Special |
Aluminum Contact Insulating Gun Mixes
| Pligun Al-Tuff LWI 24 |
Plibrico also offers Al-Shield™ castable refractories and gun mixes designed and engineered specifically for high-temperature and aggressive aluminum alloys and contact areas. Al-Shield aluminum-resistant refractories contain aluminum-resistant additives that create a barrier – the additive compound reacts with aluminum to form a dense barrier layer. Our Al-Shield refractories provide longer service life that results in less downtime.
View our Al-Shield series for aluminum processing.
Al-Shield Series
Dense Aluminum Resistant Castable Refractories
| Plicast Al-Shield 2765 | Plicast Al-Shield 3223 C |
| Plicast Al-Shield GHC 7 | Plicast Al-Shield GHC 7 C |
| Plicast Al-Shield GHC 8 | Plicast Al-Shield GHC 8 C |
| Plicast Al-Shield H8SD | Plicast Al-Shield SiC 50 |
| Plicast Al-Shield SiC A |
Aluminum Resistant Shotcrete Refractories
| Pli-Shot Al-Shield GHC 7 |
Aluminum Resistant Dense Gun Mix
| Pligun Al-Shield 65 |
To complement our Al-Tuff and Al-Shield series of aluminum contact materials, Plibrico also has phosphate-bonded castables, gun mixes and plastic materials suitable for metal contact and all other areas in an aluminum furnace. Plibrico’s Exo-Set™ UNO series of castables and gun mixes are single component, “just add water” phosphate-bonded mixes for quick, easy and safe installation.
View our Exo-Set UNO series for aluminum processing.
Exo-Set UNO Series
Phosphate-Bonded Castables
| Exo-Set UNO A | Exo-Set UNO B |
| Exo-Set UNO M |
Phosphate-Bonded Gun Mixes
| Exo-Set UNO A G | Exo-Set UNO B G |
| Exo-Set UNO M G |
View our plastic refractories for aluminum processing.
Plibrico® Plastic Refractories
Clay/Air Bond
| Product Name | %Al2O3 | Service Limit | SDS |
| Plibrico®Super F AB | 58% | 1595F / 2900C | SDS |
| Plibrico®60 AB | 58% | 3100F / 1705C | SDS |
| Plibrico®80 AB | 78% | 3200F / 1760C | SDS |
| Plibrico®90 AB | 90% | 3400F / 1871C | SDS |
Phosphate Bond
| Product Name | %Al2O3 | Service Limit | SDS |
| Plibrico®55 S | 54% | 3000F / 1648C | SDS |
| Plibrico®68 S | 68% | 3100F / 1705C | SDS |
| Plibrico®68 SA | 68% | 3100F / 1705C | SDS |
| Plibrico®85 S Special | 83% | 3300F / 1815C | SDS |
| Plibrico®90 S | 90% | 3400F / 1870C | SDS |
| Plibrico®SiC 80 | (80% SiC) | 2700F / 1480C | SDS |
(fine grain – soft)
| Product Name | %Al2O3 | Service Limit | SDS |
| Plibrico®SR 68 | 68% | 3100F / 1705C | SDS |
| Plibrico®SR 85 | 83% | 3300F / 1815C | SDS |
| Plibrico®SR 90 | 88% | 3400F / 1870C | SDS |
Plibrico HyRATE® Plastic Refractories – Gunning Grade
Clay/Air Bond
| Product Name | %Al2O3 | Service Limit | SDS |
| Plibrico HyRATE®Super F AB | 43% | 2900F / 1595C | SDS |
| Plibrico HyRATE®60 AB | 60% | 3100F / 1705C | SDS |
| Plibrico HyRATE®80 AB | 78% | 3200F / 1760C | SDS |
Phosphate Bond
| Product Name | %Al2O3 | Service Limit | SDS |
| Plibrico HyRATE®68 S | 68% | 3100F / 1705C | SDS |
| Plibrico HyRATE®85 S Special | 84% | 3300F / 1815C | SDS |
Contact your local Plibrico PliPartner today for a FREE evaluation of your aluminum processing operations.
Talk to the Experts
Contact our Midwest Operations team to discuss your precast shapes needs.
