Refractory Products for Aluminum

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Plibrico is a major supplier of monolithic refractory materials for the aluminum industry. We were the first to introduce a complete line of non-wetting aluminum contact castable refractories. Our Al-Tuff® series of non-wetting refractory materials were designed specifically to provide an effective and economical solution for aluminum applications. The Al-Tuff series features products that are modified with a non-wetting additive for aluminum contact. The modified surface increases wetting resistance and reduces the potential for oxidation reduction.

View our Al-Tuff series for aluminum processing.

Plibrico also offers Al-Shield™ castable refractories and gun mixes designed and engineered specifically for high-temperature and aggressive aluminum alloys and contact areas. Al-Shield aluminum-resistant refractories contain aluminum-resistant additives that create a barrier – the additive compound reacts with aluminum to form a dense barrier layer. Our Al-Shield refractories provide longer service life that results in less downtime.

View our Al-Shield series for aluminum processing.

To complement our Al-Tuff and Al-Shield series of aluminum contact materials, Plibrico also has phosphate-bonded castables, gun mixes and plastic materials suitable for metal contact and all other areas in an aluminum furnace. Plibrico’s Exo-Set™ UNO series of castables and gun mixes are single component, “just add water” phosphate-bonded mixes for quick, easy and safe installation.
View our Exo-Set UNO series for aluminum processing.

View our plastic refractories for aluminum processing.

Contact your local Plibrico PliPartner today for a FREE evaluation of your aluminum processing operations.
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Plibrico’s experienced team of refractory specialists, or PliPartners, provides complete turnkey solutions for your unique mineral processing application. From quality refractory materials to installation, repair and design services, our nationwide network of PliPartners are your single-source for reliable refractory solutions.
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Plibrico will analyze your operations and recommend the best refractory materials to meet your most demanding thermal requirements. Our stringent quality control policy ensures that our refractories will perform with excellence.
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Plibrico offers quick and reliable refractory material delivery – we will ship and deliver your material when you need it most.
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Our refractory engineers will work with you to recommend the best solution for your unique challenge. And, you can count on Plibrico’s experienced installation and repair team to provide safe and efficient maintenance services. We are committed to successfully completing your refractory project, no matter how large or small, on time and on budget.

Learn more about our services and engineering expertise

Contact your local Plibrico PliPartner today to learn more about Plibrico’s refractory materials for mineral processing.
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*NEW Refractories Selection Guide
This guide helps you to quickly and easily find the best refractories for your specific application.


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Aluminum Processing

Aluminum Processing Innovative refractory materials formulated for less downtime
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Mineral Processing

Refractory materials designed to optimize plant performance
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Waste Incineration

Refractory materials for WTE incineration applications
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  • Al-Tuff Series

    Conventional Aluminum Contact Castable Refractories

    Plicast Al-Tuff 27CPlicast Al-Tuff 27C P
    Plicast Al-Tuff 36Plicast Al-Tuff 40
    Plicast Al-Tuff C/G 25 

    Insulating Aluminum Contact Castable Refractories

    Plicast Al-Tuff LWI 20Plicast Al-Tuff LWI 24
    Plicast Al-Tuff LWI 28 

    Low Cement Aluminum Contact Castable Refractories

    Plicast Al-Tuff 65C KKPlicast Al-Tuff 80 C KK
    Plicast Al-Tuff 93 KKPlicast Al-Tuff 3100 KK
    Plicast Al-Tuff 3100 Special KKPlicast Al-Tuff TSR Plus KK
    Plicast Al-Tuff Y69B KK 

    Self Flow and Shotcrete Aluminum Contact Refractories

    PliFlow Al-Tuff 3100 Special KKPli-Shot Al-Tuff 3100 Special KK
    Pli-Shot Al-Tuff 3100 KK 

    Aluminum Contact Dense Gun Mixes

    Pligun Al-Tuff 3100 Special 

    Aluminum Contact Insulating Gun Mixes

    Pligun Al-Tuff LWI 24 

  • Al-Shield Series

    Dense Aluminum Resistant Castable Refractories

    Plicast Al-Shield 2765Plicast Al-Shield 3223 C
    Plicast Al-Shield GHC 7Plicast Al-Shield GHC 7 C
    Plicast Al-Shield GHC 8Plicast Al-Shield GHC 8 C
    Plicast Al-Shield H8SDPlicast Al-Shield SiC 50
    Plicast Al-Shield SiC A

    Aluminum Resistant Shotcrete Refractories

    Pli-Shot Al-Shield GHC 7

    Aluminum Resistant Dense Gun Mix

    Pligun Al-Shield 65

  • Exo-Set UNO Series

    Phosphate-Bonded Castables

     

    Exo-Set UNO AExo-Set UNO B
    Exo-Set UNO M

    Phosphate-Bonded Gun Mixes

    Exo-Set UNO A GExo-Set UNO B G
    Exo-Set UNO M G

  • Plibrico® Plastic Refractories

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®Super F AB58%1595F / 2900CSDS
    Plibrico®60 AB58%3100F / 1705CSDS
    Plibrico®80 AB78%3200F / 1760CSDS
    Plibrico®90 AB90%3400F / 1871CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®55 S54%3000F / 1648CSDS
    Plibrico®68 S68%3100F / 1705CSDS
    Plibrico®68 SA68%3100F / 1705CSDS
    Plibrico®85 S Special83%3300F / 1815CSDS
    Plibrico®90 S90%3400F / 1870CSDS
    Plibrico®SiC 80(80% SiC)2700F / 1480CSDS

    (fine grain – soft)

    Product Name%Al2O3Service LimitSDS
    Plibrico®SR 6868%3100F / 1705CSDS
    Plibrico®SR 8583%3300F / 1815CSDS
    Plibrico®SR 9088%3400F / 1870CSDS

    Plibrico HyRATE® Plastic Refractories – Gunning Grade

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®Super F AB43%2900F / 1595CSDS
    Plibrico HyRATE®60 AB60%3100F / 1705CSDS
    Plibrico HyRATE®80 AB78%3200F / 1760CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®68 S68%3100F / 1705CSDS
    Plibrico HyRATE®85 S Special84%3300F / 1815CSDS

  • Al-Tuff Series

    Conventional Aluminum Contact Castable Refractories

    Plicast Al-Tuff 27CPlicast Al-Tuff 27C P
    Plicast Al-Tuff 36Plicast Al-Tuff 40
    Plicast Al-Tuff C/G 25 

    Insulating Aluminum Contact Castable Refractories

    Plicast Al-Tuff LWI 20Plicast Al-Tuff LWI 24
    Plicast Al-Tuff LWI 28 

    Low Cement Aluminum Contact Castable Refractories

    Plicast Al-Tuff 65C KKPlicast Al-Tuff 80 C KK
    Plicast Al-Tuff 93 KKPlicast Al-Tuff 3100 KK
    Plicast Al-Tuff 3100 Special KKPlicast Al-Tuff TSR Plus KK
    Plicast Al-Tuff Y69B KK 

    Self Flow and Shotcrete Aluminum Contact Refractories

    PliFlow Al-Tuff 3100 Special KKPli-Shot Al-Tuff 3100 Special KK
    Pli-Shot Al-Tuff 3100 KK 

    Aluminum Contact Dense Gun Mixes

    Pligun Al-Tuff 3100 Special 

    Aluminum Contact Insulating Gun Mixes

    Pligun Al-Tuff LWI 24 

  • Plibrico® Plastic Refractories

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®Super F AB58%2900F / 1590CSDS
    Plibrico®60 AB58%3100F / 1705CSDS
    Plibrico®80 AB78%3200F / 1760CSDS
    Plibrico®90 AB90%3400F / 1871CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®55 S54%3000F / 1648CSDS
    Plibrico®68 S68%3100F / 1705CSDS
    Plibrico®68 SA68%3100F / 1705CSDS
    Plibrico®85 S Special83%3300F / 1815CSDS
    Plibrico®90 S90%3400F / 1870CSDS
    Plibrico®SiC 80(80% SiC)2700F / 1480CSDS

    (fine grain – soft)

    Product Name%Al2O3Service LimitSDS
    Plibrico®SR 6868%3100F / 1705CSDS
    Plibrico®SR 8583%3300F / 1815CSDS
    Plibrico®SR 9088%3400F / 1870CSDS

    Plibrico HyRATE® Plastic Refractories – Gunning Grade

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®Super F AB43%2900F / 1595CSDS
    Plibrico HyRATE®60 AB60%3100F / 1705CSDS
    Plibrico HyRATE®80 AB78%3200F / 1760CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®68 S68%3100F / 1705CSDS
    Plibrico HyRATE®85 S Special84%3300F / 1815CSDS