Plicast Si-Bond SP

Available Internationally As: Plico Castable Si-Bond SP
Class: Cement Free Castable Refractories
Category: Plicast Si-Bond Castable Refractories
Type: Cement Free Silica Gel Bond

Service Temperature Limit

3100°F

Installation Method

Casting

Shelf Life

4 Months

Industries

Pulp & Paper, Waste-To-Energy, Incineration, Aluminum, Off Gas

Best Applications

As a primary lining material in high alkali environments (slag or gas) or in contact with moderately basic slags.  Applications include:

  1. Black liquor boilers
  2. Cement kiln preheaters
  3. Incinerators and thermal oxidizers
  4. Biomass furnaces – slag zones

Product Information

Plicast® Si-Bond SP is a high alumina based, cement less castable, modified with a magnesium aluminate spinel addition.   This castable was specifically developed for enhanced resistance to high alkali slags and alkali vapor attacks.   In lab alkali slag cup tests versus more traditional high alumina cement bonded castable both with and without spinel additions, Plicast Si-Bond SP consistently:

  • Retained slag
  • Resisted alkali bursting – all cement bonded castables routinely burst due alkali absorption

These results were confirmed by independent testing at Missouri S&T (Rolla) in a DOE funded project for black liquor gasifiers.

Plicast Si-Bond SP out performed all other commercial castables tested in this project.   As a result, there have been very successful commercial applications in black liquor boilers.   In addition to its outstanding alkali resistance, Plicast Si-Bond SP also exhibits exceptional hot strength up through 2500°F.

  • Al-Tuff Series

    Conventional Aluminum Contact Castable Refractories

    Plicast Al-Tuff 27CPlicast Al-Tuff 27C P
    Plicast Al-Tuff 36Plicast Al-Tuff 40
    Plicast Al-Tuff C/G 25 

    Insulating Aluminum Contact Castable Refractories

    Plicast Al-Tuff LWI 20Plicast Al-Tuff LWI 24
    Plicast Al-Tuff LWI 28 

    Low Cement Aluminum Contact Castable Refractories

    Plicast Al-Tuff 65C KKPlicast Al-Tuff 80 C KK
    Plicast Al-Tuff 93 KKPlicast Al-Tuff 3100 KK
    Plicast Al-Tuff 3100 Special KKPlicast Al-Tuff TSR Plus KK
    Plicast Al-Tuff Y69B KK 

    Self Flow and Shotcrete Aluminum Contact Refractories

    PliFlow Al-Tuff 3100 Special KKPli-Shot Al-Tuff 3100 Special KK
    Pli-Shot Al-Tuff 3100 KK 

    Aluminum Contact Dense Gun Mixes

    Pligun Al-Tuff 3100 Special 

    Aluminum Contact Insulating Gun Mixes

    Pligun Al-Tuff LWI 24 
  • Plibrico® Plastic Refractories

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®Super F AB58%2900F / 1590CSDS
    Plibrico®60 AB58%3100F / 1705CSDS
    Plibrico®80 AB78%3200F / 1760CSDS
    Plibrico®90 AB90%3400F / 1871CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®55 S54%3000F / 1648CSDS
    Plibrico®68 S68%3100F / 1705CSDS
    Plibrico®68 SA68%3100F / 1705CSDS
    Plibrico®85 S Special83%3300F / 1815CSDS
    Plibrico®90 S90%3400F / 1870CSDS
    Plibrico®SiC 80(80% SiC)2700F / 1480CSDS

    (fine grain – soft)

    Product Name%Al2O3Service LimitSDS
    Plibrico®SR 6868%3100F / 1705CSDS
    Plibrico®SR 8583%3300F / 1815CSDS
    Plibrico®SR 9088%3400F / 1870CSDS

    Plibrico HyRATE® Plastic Refractories – Gunning Grade

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®Super F AB43%2900F / 1595CSDS
    Plibrico HyRATE®60 AB60%3100F / 1705CSDS
    Plibrico HyRATE®80 AB78%3200F / 1760CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®68 S68%3100F / 1705CSDS
    Plibrico HyRATE®85 S Special84%3300F / 1815CSDS