Plicast Al-Shield 55M KK

Available Internationally As: Plico Castable A-S 55M KK
Class: Aluminum Contact Castable Refractories
Category: Plicast Al-Shield Aluminum Contact Castable Refractories
Type: Dense Castables

Product #: 14924

Service Temperature Limit:
Aluminum Contact – 2000°F
Non-Contact – 3000°F

Installation Method: Casting or Pumping
Shelf Life: 6 months

Industries: Aluminum

Best Applications: Field cast/Precast shape applications for aluminum melting and holding furnaces including:

  1. Upper Walls
  2. Lower walls
  3. Sills
  4. Jambs
  5. Flues

Product Information: Plicast® Al-Shield™ 55 M KK is a 57% alumina, mullite based, low cement castable that incorporates a high temperature aluminum resistant additive system. As an aluminum resistant castable, this product was developed to solve structural applications issues in aluminum furnace areas which may be exposed to aluminum splashing and corundum growth, such as upper sidewalls and roofs. Typically, in these types of applications, to maintain elevated temperature strength and shock resistance, standard low cement castables are used. However, in some cases due to corundum penetration and expansion, Plicast Al-Shield 55 M KK is the better solution since it resists corundum attack and maintains hot strength. Summarized benefits include:

  • Good aluminum reaction/wetting and corundum resistance to 2000°F
  • Higher hot MOR from 1500°F to 2300°F as compared to other aluminum contact castables
  • Good hot load resistance
  • Excellent hot fracture resistance
  • Improved thermal cycling resistance
  • Can be installed by casting or pumping

Available Internationally As: Plico® Castable A-S 55 M KK

  • Al-Tuff Series

    Conventional Aluminum Contact Castable Refractories

    Plicast Al-Tuff 27CPlicast Al-Tuff 27C P
    Plicast Al-Tuff 36Plicast Al-Tuff 40
    Plicast Al-Tuff C/G 25 

    Insulating Aluminum Contact Castable Refractories

    Plicast Al-Tuff LWI 20Plicast Al-Tuff LWI 24
    Plicast Al-Tuff LWI 28 

    Low Cement Aluminum Contact Castable Refractories

    Plicast Al-Tuff 65C KKPlicast Al-Tuff 80 C KK
    Plicast Al-Tuff 93 KKPlicast Al-Tuff 3100 KK
    Plicast Al-Tuff 3100 Special KKPlicast Al-Tuff TSR Plus KK
    Plicast Al-Tuff Y69B KK 

    Self Flow and Shotcrete Aluminum Contact Refractories

    PliFlow Al-Tuff 3100 Special KKPli-Shot Al-Tuff 3100 Special KK
    Pli-Shot Al-Tuff 3100 KK 

    Aluminum Contact Dense Gun Mixes

    Pligun Al-Tuff 3100 Special 

    Aluminum Contact Insulating Gun Mixes

    Pligun Al-Tuff LWI 24 
  • Plibrico® Plastic Refractories

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®Super F AB58%2900F / 1590CSDS
    Plibrico®60 AB58%3100F / 1705CSDS
    Plibrico®80 AB78%3200F / 1760CSDS
    Plibrico®90 AB90%3400F / 1871CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®55 S54%3000F / 1648CSDS
    Plibrico®68 S68%3100F / 1705CSDS
    Plibrico®68 SA68%3100F / 1705CSDS
    Plibrico®85 S Special83%3300F / 1815CSDS
    Plibrico®90 S90%3400F / 1870CSDS
    Plibrico®SiC 80(80% SiC)2700F / 1480CSDS

    (fine grain – soft)

    Product Name%Al2O3Service LimitSDS
    Plibrico®SR 6868%3100F / 1705CSDS
    Plibrico®SR 8583%3300F / 1815CSDS
    Plibrico®SR 9088%3400F / 1870CSDS

    Plibrico HyRATE® Plastic Refractories – Gunning Grade

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®Super F AB43%2900F / 1595CSDS
    Plibrico HyRATE®60 AB60%3100F / 1705CSDS
    Plibrico HyRATE®80 AB78%3200F / 1760CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®68 S68%3100F / 1705CSDS
    Plibrico HyRATE®85 S Special84%3300F / 1815CSDS