Aluminum/Non-Ferrous Metals

Designed for primary and secondary aluminum processing, Plibrico’s durable refractory materials ensure efficiency, safety, and longevity in extreme heat environments. From large melting furnaces to small crucibles, our industry expertise helps aluminum producers optimize performance and reduce downtime.

Refractory Products for Aluminum

Plibrico is a major supplier of monolithic refractory materials for the aluminum industry. We were the first to introduce a complete line of non-wetting aluminum contact castable refractories. Our Al-Tuff® series of non-wetting refractory materials were designed specifically to provide an effective and economical solution for aluminum applications. The Al-Tuff series features products that are modified with a non-wetting additive for aluminum contact. The modified surface increases wetting resistance and reduces the potential for oxidation reduction.

View our Al-Tuff series for aluminum processing.

Al-Tuff Series

Conventional Aluminum Contact Castable Refractories

Plicast Al-Tuff 27CPlicast Al-Tuff 27C P
Plicast Al-Tuff 36Plicast Al-Tuff 40
Plicast Al-Tuff C/G 25 

Insulating Aluminum Contact Castable Refractories

Plicast Al-Tuff LWI 20Plicast Al-Tuff LWI 24
Plicast Al-Tuff LWI 28 

Low Cement Aluminum Contact Castable Refractories

Plicast Al-Tuff 65C KKPlicast Al-Tuff 80 C KK
Plicast Al-Tuff 93 KKPlicast Al-Tuff 3100 KK
Plicast Al-Tuff 3100 Special KKPlicast Al-Tuff TSR Plus KK
Plicast Al-Tuff Y69B KK 

Self Flow and Shotcrete Aluminum Contact Refractories

PliFlow Al-Tuff 3100 Special KKPli-Shot Al-Tuff 3100 Special KK
Pli-Shot Al-Tuff 3100 KK 

Aluminum Contact Dense Gun Mixes

Pligun Al-Tuff 3100 Special 

Aluminum Contact Insulating Gun Mixes

Pligun Al-Tuff LWI 24 

Plibrico also offers Al-Shield castable refractories and gun mixes designed and engineered specifically for high-temperature and aggressive aluminum alloys and contact areas. Al-Shield aluminum-resistant refractories contain aluminum-resistant additives that create a barrier – the additive compound reacts with aluminum to form a dense barrier layer. Our Al-Shield refractories provide longer service life that results in less downtime.

View our Al-Shield series for aluminum processing.

Al-Shield Series

Dense Aluminum Resistant Castable Refractories

Plicast Al-Shield 2765Plicast Al-Shield 3223 C
Plicast Al-Shield GHC 7Plicast Al-Shield GHC 7 C
Plicast Al-Shield GHC 8Plicast Al-Shield GHC 8 C
Plicast Al-Shield H8SDPlicast Al-Shield SiC 50
Plicast Al-Shield SiC A

Aluminum Resistant Shotcrete Refractories

Pli-Shot Al-Shield GHC 7

Aluminum Resistant Dense Gun Mix

Pligun Al-Shield 65

To complement our Al-Tuff and Al-Shield series of aluminum contact materials, Plibrico also has phosphate-bonded castables, gun mixes and plastic materials suitable for metal contact and all other areas in an aluminum furnace. Plibrico’s Exo-Set UNO series of castables and gun mixes are single component, “just add water” phosphate-bonded mixes for quick, easy and safe installation.

View our Exo-Set UNO series for aluminum processing.

Exo-Set UNO Series

Phosphate-Bonded Castables

 

Exo-Set UNO AExo-Set UNO B
Exo-Set UNO M

Phosphate-Bonded Gun Mixes

Exo-Set UNO A GExo-Set UNO B G
Exo-Set UNO M G

View our plastic refractories for aluminum processing.

Plibrico® Plastic Refractories

Clay/Air Bond

Product Name%Al2O3Service LimitSDS
Plibrico®Super F AB58%1595F / 2900CSDS
Plibrico®60 AB58%3100F / 1705CSDS
Plibrico®80 AB78%3200F / 1760CSDS
Plibrico®90 AB90%3400F / 1871CSDS

Phosphate Bond

Product Name%Al2O3Service LimitSDS
Plibrico®55 S54%3000F / 1648CSDS
Plibrico®68 S68%3100F / 1705CSDS
Plibrico®68 SA68%3100F / 1705CSDS
Plibrico®85 S Special83%3300F / 1815CSDS
Plibrico®90 S90%3400F / 1870CSDS
Plibrico®SiC 80(80% SiC)2700F / 1480CSDS

(fine grain – soft)

Product Name%Al2O3Service LimitSDS
Plibrico®SR 6868%3100F / 1705CSDS
Plibrico®SR 8583%3300F / 1815CSDS
Plibrico®SR 9088%3400F / 1870CSDS

Plibrico HyRATE® Plastic Refractories – Gunning Grade

Clay/Air Bond

Product Name%Al2O3Service LimitSDS
Plibrico HyRATE®Super F AB43%2900F / 1595CSDS
Plibrico HyRATE®60 AB60%3100F / 1705CSDS
Plibrico HyRATE®80 AB78%3200F / 1760CSDS

Phosphate Bond

Product Name%Al2O3Service LimitSDS
Plibrico HyRATE®68 S68%3100F / 1705CSDS
Plibrico HyRATE®85 S Special84%3300F / 1815CSDS

Contact your local Plibrico PliPartner today for a FREE evaluation of your aluminum processing operations.

Talk to the Experts

Contact our Midwest Operations team to discuss your precast shapes needs.

  • Al-Tuff Series

    Conventional Aluminum Contact Castable Refractories

    Plicast Al-Tuff 27CPlicast Al-Tuff 27C P
    Plicast Al-Tuff 36Plicast Al-Tuff 40
    Plicast Al-Tuff C/G 25 

    Insulating Aluminum Contact Castable Refractories

    Plicast Al-Tuff LWI 20Plicast Al-Tuff LWI 24
    Plicast Al-Tuff LWI 28 

    Low Cement Aluminum Contact Castable Refractories

    Plicast Al-Tuff 65C KKPlicast Al-Tuff 80 C KK
    Plicast Al-Tuff 93 KKPlicast Al-Tuff 3100 KK
    Plicast Al-Tuff 3100 Special KKPlicast Al-Tuff TSR Plus KK
    Plicast Al-Tuff Y69B KK 

    Self Flow and Shotcrete Aluminum Contact Refractories

    PliFlow Al-Tuff 3100 Special KKPli-Shot Al-Tuff 3100 Special KK
    Pli-Shot Al-Tuff 3100 KK 

    Aluminum Contact Dense Gun Mixes

    Pligun Al-Tuff 3100 Special 

    Aluminum Contact Insulating Gun Mixes

    Pligun Al-Tuff LWI 24 
  • Plibrico® Plastic Refractories

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®Super F AB58%2900F / 1590CSDS
    Plibrico®60 AB58%3100F / 1705CSDS
    Plibrico®80 AB78%3200F / 1760CSDS
    Plibrico®90 AB90%3400F / 1871CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®55 S54%3000F / 1648CSDS
    Plibrico®68 S68%3100F / 1705CSDS
    Plibrico®68 SA68%3100F / 1705CSDS
    Plibrico®85 S Special83%3300F / 1815CSDS
    Plibrico®90 S90%3400F / 1870CSDS
    Plibrico®SiC 80(80% SiC)2700F / 1480CSDS

    (fine grain – soft)

    Product Name%Al2O3Service LimitSDS
    Plibrico®SR 6868%3100F / 1705CSDS
    Plibrico®SR 8583%3300F / 1815CSDS
    Plibrico®SR 9088%3400F / 1870CSDS

    Plibrico HyRATE® Plastic Refractories – Gunning Grade

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®Super F AB43%2900F / 1595CSDS
    Plibrico HyRATE®60 AB60%3100F / 1705CSDS
    Plibrico HyRATE®80 AB78%3200F / 1760CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®68 S68%3100F / 1705CSDS
    Plibrico HyRATE®85 S Special84%3300F / 1815CSDS