Aluminum/Non Ferrous Metals

Designed for primary and secondary aluminum and non ferrous metal processing, Plibrico provides high performance refractory products for aluminum melting furnaces, holding furnaces, and crucibles operating in extreme heat environments. Our aluminum furnace refractory and non ferrous refractory linings are designed to improve thermal efficiency, extend lining life, and support safe, consistent operations across every stage of your aluminum production process.

Durable Refractory Products for Aluminum and Non Ferrous Metal Processing

When you operate in primary and secondary aluminum and non ferrous metal processing, you need refractory products engineered specifically for aluminum contact and extreme heat conditions. Plibrico supports your operation with monolithic refractory materials for aluminum, including one of the first complete lines of non wetting aluminum contact castable refractories developed for demanding aluminum environments.

Al-Tuff Series

The Al-Tuff series of non wetting refractory materials is engineered to help you extend lining life, reduce aluminum penetration, and limit oxidation related wear. These aluminum contact refractories use a modified surface chemistry that increases wetting resistance and improves overall refractory durability in aluminum service.

Al-Shield Series

In high temperature aluminum and non ferrous metal applications, certain contact areas are exposed to aggressive aluminum alloys and severe aluminum service conditions. Plibrico offers Al-Shield castable refractories and gun mixes engineered specifically for these demanding aluminum environments.

These aluminum resistant refractory products use specialized additives that react with molten aluminum to form a dense, protective barrier at the refractory surface. This barrier helps limit aluminum penetration and chemical attack, resulting in longer service life, fewer unplanned outages, and more reliable performance in critical aluminum contact areas.

Exo-Set UNO Series

For general aluminum furnace areas and metal contact zones, Exo-Set UNO phosphate-bonded refractory materials deliver corrosion resistance, durability, and a fast return to service. These chemically bonded refractories are engineered for aluminum furnace applications where reliable performance matters most.

Plibrico’s Exo-Set UNO series includes castables, gun mixes, and plastic refractories designed specifically for aluminum furnaces. As single-component, “just add water” phosphate-bonded mixes, they enable quick, easy, and safe installation with accelerated dry-out schedules. These features deliver consistent, reliable performance and help operations get back up and running faster.

Phosphate Bonded Plastic Series

For aluminum furnace repairs and maintenance, you need refractory plastics that bond reliably and perform under extreme heat. Plibrico phosphate bonded plastics are formulated using Pliphos, a proprietary monoaluminum phosphoric acid blend that helps improve bond strength and extend refractory lining service life.

These phosphate bonded refractory plastics are low in impurities, iron, and alkalis, offering stable storage characteristics and consistent performance. Designed to bond securely to existing refractory linings, they resist aluminum penetration at very high temperatures, making them a durable, dependable solution and a preferred choice for maintenance driven aluminum operations.

Contact Plibrico today for a FREE evaluation of your aluminum processing operations.

  • Al-Tuff Series

    Conventional Aluminum Contact Castable Refractories

    Plicast Al-Tuff 27CPlicast Al-Tuff 27C P
    Plicast Al-Tuff 36Plicast Al-Tuff 40
    Plicast Al-Tuff C/G 25 

    Insulating Aluminum Contact Castable Refractories

    Plicast Al-Tuff LWI 20Plicast Al-Tuff LWI 24
    Plicast Al-Tuff LWI 28 

    Low Cement Aluminum Contact Castable Refractories

    Plicast Al-Tuff 65C KKPlicast Al-Tuff 80 C KK
    Plicast Al-Tuff 93 KKPlicast Al-Tuff 3100 KK
    Plicast Al-Tuff 3100 Special KKPlicast Al-Tuff TSR Plus KK
    Plicast Al-Tuff Y69B KK 

    Self Flow and Shotcrete Aluminum Contact Refractories

    PliFlow Al-Tuff 3100 Special KKPli-Shot Al-Tuff 3100 Special KK
    Pli-Shot Al-Tuff 3100 KK 

    Aluminum Contact Dense Gun Mixes

    Pligun Al-Tuff 3100 Special 

    Aluminum Contact Insulating Gun Mixes

    Pligun Al-Tuff LWI 24 
  • Plibrico® Plastic Refractories

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®Super F AB58%2900F / 1590CSDS
    Plibrico®60 AB58%3100F / 1705CSDS
    Plibrico®80 AB78%3200F / 1760CSDS
    Plibrico®90 AB90%3400F / 1871CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®55 S54%3000F / 1648CSDS
    Plibrico®68 S68%3100F / 1705CSDS
    Plibrico®68 SA68%3100F / 1705CSDS
    Plibrico®85 S Special83%3300F / 1815CSDS
    Plibrico®90 S90%3400F / 1870CSDS
    Plibrico®SiC 80(80% SiC)2700F / 1480CSDS

    (fine grain – soft)

    Product Name%Al2O3Service LimitSDS
    Plibrico®SR 6868%3100F / 1705CSDS
    Plibrico®SR 8583%3300F / 1815CSDS
    Plibrico®SR 9088%3400F / 1870CSDS

    Plibrico HyRATE® Plastic Refractories – Gunning Grade

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®Super F AB43%2900F / 1595CSDS
    Plibrico HyRATE®60 AB60%3100F / 1705CSDS
    Plibrico HyRATE®80 AB78%3200F / 1760CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®68 S68%3100F / 1705CSDS
    Plibrico HyRATE®85 S Special84%3300F / 1815CSDS